Considerations for a Copper Core PCB Manufacturer

Have you witnessed the dynamic changes in the manufacture of printed circuit boards? The world has been continuously working on improving and miniaturizing electronic devices. Therefore, there has been an impeccable effort towards substituting older versions of PCBs with low thermal resistance with newer ones with better heat transfer efficiency. Equally important is that the difference between one metal core PCB and the other lies in their heat transfer properties, power density, manufacturing material, etc. For instance, a printed circuit board with a good heat spreader portion will have a high thermal conductivity.

On the other hand, the absence of a direct thermal path will result in a metal core PCB with low thermal conductivity. Such a circuit board can only work under low-temperature variations. Moreover, we refer to a printed circuit board with a copper substrate as a copper substrate PCB while that one with an aluminum substrate is known as an aluminum PCB. Copper core PCBs are printed circuit boards with a coper core that provides a better heat dissipation than other traditional forms of metal core PCBs. The following are the top 5 copper core PCB manufacturers in the world.

Advanced Circuits

Founded in 1984, Advanced circuits is among the USA’s most prominent metal core PCB manufacturers. In addition, it is among the leading copper core PCB manufacturers globally. Headquartered in Aurora, Colorado, the company has several other well-established technical support facilities located in Alabama, Arizona, Maple Grove, Minnesota, West Jordan, Huntsville, Tempe, and Utah. Moreover, it has international sales and services offices in Singapore, Mexico, China, and many European countries. The company is famous for providing such value-added services as design, prototype PCB assembly, and PCB engineering.

Products

Besides copper PCBs, Advanced Circuits also deals with other metal-core circuit boards, such as aluminum PCBs. In addition, the company offers a wide range of printed circuit boards, such as quick-turn prototype boards, rigid-flex and flex boards, standard boards, and custom boards. Equally important is that Advanced Circuit’s metal core PCBs has a high thermal conductivity due to the metal layer. As a result, the metal material ensures excellent heat dissipation performance. Therefore, the copper core PCBs are suitable for applications requiring a reliable heat conduction property. Furthermore, Advanced Circuits provides various materials and capabilities such as microvias, HDI, and blind and buried vias.

Certification

With over 37 years of manufacturing experience, Advanced Circuits can boast the following certifications:

  • ISO 9001:2008 quality system management
  • AS9100D
  • ISO 13485:2016
  • MIL-PRF-31032 certification

In addition, the company is U.L. listed and holds the U.S. Department of Defence Mil-Aero supplier of the year award. Finally, the company has the Institute for printed circuits Best Customer Service Award.

Fujitsu

Fujitsu is a Japan-founded company that traces its history to 1934. The company has a specialty in printed circuit board manufacturing. The company mainly specialized in manufacturing simple, one-sided printed circuit boards. However, in 1970, the company became one of the leading complex multilayer printed circuit board manufacturers globally. Headquartered in Japan, Fujitsu also has other factories and operation points in Malaysia, China, and the United States of America. In addition, the company has over 150 manufacturing points in over 100 countries globally, employing over 140,000 talented employees. Equally important is that the company uses up-to-date technology to produce state-of-the-art manufacturing solutions.

High Thermal Conductivity Products

The company provides a variety of metal core PCBs such as aluminum PCB, cob copper PCB, copper core PCB, etc. Furthermore, the company’s copper PCB has a suitable copper thickness that allows for high thermal conductivity. In addition, the copper core PCBs are available in different dimensions. As a result, Fujitsu’s products are helpful in various copper-core PCB applications such as telecommunications, industrial electronics, medical electronics, and automotive electronics. Equally important is that the company’s copper core PCBs are famous for their high quality, excellent heat transfer efficiency, and durability. Consequently, Fujitsu’s printed circuit boards are among the most reliable metal-core PCBs. Furthermore, the copper substrate ensures high electric conduction.

Certification

Having been in existence for the last 88 years, the company has achieved the following certifications:

  • IPC-A-600 Class 2
  • ISO 9001:2008 quality system management
  • IPC-A-610 Class 2
  • T.S. 16949:2009 certification
  • U.L. 94V-0 accreditation
  • ISO 13485:2003
  • MIL-STD-883 certification

Toshiba

Founded in 1875, Toshiba is among the world’s most significant copper core printed circuit boards globally. In addition, the company has its headquarters in Tokyo, Japan. Furthermore, the company has been a famous producer of copper-clad PCBs. Earlier on, the company was mainly specializing in the production of telegraph equipment. Additionally, the company later advanced in manufacturing such electronic devices as T.V.s, calculators, and radios. Later in the 1980s, the company became one of the leading manufacturers of printed circuit boards. After later electronic advancements, the company has become a leading global copper core PCB manufacturer and supplier.

Products

The company has advanced from manufacturing simple monolayer printed circuit boards to fabricating more complex multilayer circuit boards. Additionally, the company’s copper core PCBs are highly applicable in assembling such electronic equipment as cell phones, computers, medical devices, and industrial equipment. Equally important is that Toshiba’s copper core PCBs are famous for their high-level reliability and excellent quality. Furthermore, these printed circuit boards are highly efficient for high-temperature applications owing to their excellent heat dissipation. In addition, the company employs the latest technology that enables it to perform careful quality control routines. Since its foundation, the company has assembled a strong team of talented engineers.

Certification

The company can boast the following certifications in the course o its existence:

  • OHAS 18001
  • ISO 9001:2008 quality management system
  • Underwriters Laboratories (U.L.) certification
  • ISO 14001:2004 environment management system
  • Federal Communications Commission (FCC)
  • CE (Conformite Europeene) certification
  • Telecommunication Equipment certification (TEC)

Cirrus Logic

Headquartered in Austin, Texas, Cirrus logic is among the leading manufacturers of copper core PCBs globally. Additionally, the company started its manufacturing work in 1984. Furthermore, the company has established several other manufacturing points, such as Singapore, Cork, Ireland, etc. Moreover, the company has over 1,700 talented employees who ensure that the company’s metallic core PCBs meet the required customer specifications and quality. Equally important is that the company offers such value-added services as assembly drawings, DFM (design for manufacturability), test development, and BOMs.

Products

Cirrus Logic deals in the design, manufacture, and assembly of such electronic products as aluminum copper PCBs, copper core PCBs, aluminum core PCBs, digital audio converters, video image processors, audio mixers, and integrated circuits (I.C.s). Equally important is that the company’s products apply to computing and communication applications such as video conferencing, cloud computing, and VoIP. Furthermore, the company offers various services such as designing, fabrication, assembly, and testing during manufacturing. The company’s copper-based printed circuit boards have a heat generating components cooler that that enables the metal backed printed circuit board to dissipate heat.

Certification

The company has the following certifications:

  • ISO 14001 environment management system
  • ISO 9001 quality management system

In addition, the company’s copper ore PCBs are U.L. accredited.

Hitachi

Japanese multinational firm Hitachi, Ltd. has its headquarters in Chiyoda, Tokyo. The organization, which also houses the Hitachi brand, is the parent of the Hitachi Group. In addition, Hitachi Copper Core PCB Manufacturers, One of the world’s biggest and most reputable printed circuit board producers, has been operating for more than 20 years. Additionally, they have a lengthy history of offering their clients high-quality goods and services.

Products

Hitachi Copper Core PCBs are useful in various electronic items, including computers, cell phones, and digital cameras. Hitachi manufactures its Copper Core PCBs using a unique method that begins with depositing a thin layer of copper onto a substrate. A photo-imageable dielectric substance then follows on top of the copper. The exposure of the dielectric polymer layer to U.V. light leads it to become brittle. The tempered dielectric is then employed as a mask to remove the exposed copper.

Consequently, there is a few microns thick copper coating. The remaining copper layer is highly conductive and has good electrical qualities—Copper Core PCBs from Hitachi feature superior signal integrity and crosstalk resistance. In addition, they can process high-speed communications with minimum signal loss. The circuit boards have proper thermal management as they have a stable thermal path pad. Consequently, the critical board components are at a reduced risk of thermal destruction. Copper Core PCBs from Hitachi are available in various sizes and forms to accommodate any application.

Certification

Lead-free and RoHS-compliant, Hitachi Copper Core PCBs are devoid of lead. In addition, they are UL-approved and meet all IPC-A-610 specifications. Furthermore, the company holds the ISO-9001:2008 quality management system.

Conclusion

As the globe advances, it becomes increasingly important to have a reliable and high-quality printed circuit board (PCB). A PCB is a platform that enables the interconnection and cooperation of electrical components. They are present in most modern devices, including cell phones and laptops. The copper core PCBs consists of a thin copper layer coated with a solder mask onto a dielectric substrate. Copper provides higher electrical and thermal conductivity and superior durability and dependability. Therefore, copper core PCBs are commonly applicable in high-end electrical equipment. Copper core PCB manufacturers are plenty, but are not all equal. The above information outlines the top five copper core PCB manufacturers to assist you in selecting the finest company for your needs.